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Protein Chips Manufacturer

Private Label, OEM & Custom High-Protein Extruded Snacks

Foodiva is a B2B protein chips manufacturer specializing in private label, OEM and custom high-protein extruded snacks. We develop and manufacture baked protein chips and puffs using lentils, chickpeas, peas and plant proteins for food brands, retailers, distributors and importers worldwide.

Up to 26-27 g

Protein / 100 g

Baked

Not Fried

MOQ 15,000

Units per flavor

FSSC 22000

Certified

Private Label & OEM

Production

Protein Chips Manufacturing at Foodiva

Manufacturing successful protein chips requires more than simply adding protein powder to a conventional snack formulation. Higher protein levels affect expansion, density, crispness, color, flavor and processing behavior during extrusion.

Foodiva combines formulation development, twin-screw extrusion and commercial manufacturing to develop high-protein snacks that balance nutritional objectives with texture, taste and production consistency.

Projects can begin with an existing Foodiva platform, an adapted formulation, a customer's product brief or a physical benchmark product.

Freshly extruded protein puffs on a stainless steel conveyor at the Foodiva production line
  • Private label protein chips
  • OEM protein chips
  • Custom formulation development
  • Lentil-based protein snacks
  • Chickpea-based protein snacks
  • Pea-protein formulations
  • Twin-screw extrusion
  • Baked processing
  • Custom shapes
  • Custom flavors
  • Packaging development
  • Pilot trials
  • Commercial scale-up
  • Export manufacturing

Commercial High-Protein Snack Platform

Foodiva's existing commercial Protein Pops platform reaches approximately 26-27 g protein per 100 g, using a lentil-based formulation with 33% pea protein.

This commercial platform demonstrates Foodiva's experience manufacturing plant-based extruded snacks at protein levels significantly above conventional puff snacks while maintaining a crispy, enjoyable eating experience.

Custom projects do not need to use the same formulation or protein level. Protein targets, ingredients, texture and nutritional positioning can be evaluated according to the  product brief.

Learn more about Foodiva's High-Protein Extruded Snack formulations and technical capabilities

Private Label Protein Chips Manufacturing

Foodiva provides private label protein chip manufacturing for established food companies, emerging brands, retailers, distributors and importers. Depending on the project, customers can begin from an existing Foodiva platform, adapt an existing formulation or develop a new product specifically for their market.

What Can Be Customized?

  • Protein level
  • Base ingredients
  • Protein source
  • Shape and size
  • Expansion
  • Density
  • Crispness
  • Flavor
  • Seasoning
  • Package size
  • Packaging design
  • Nutritional positioning

Standard private-label MOQ: 15,000 finished units per flavor, per package format.

Explore Private Label Manufacturing

Protein Sources & Ingredient Systems

Lentil

Lentils can provide both the base structure and nutritional character for protein-focused extruded snacks.

Chickpea

Chickpea-based systems can support legume-forward positioning and distinctive flavor and texture profiles.

Pea Protein

Pea protein can be incorporated to increase total protein while formulation and extrusion parameters are adjusted to manage expansion and texture.

Custom Blends

Legumes, plant proteins, grains and supporting ingredients can be combined depending on the product objective.

Balancing Protein, Expansion & Texture

Increasing protein in an extruded snack changes how the formulation behaves during processing. Higher protein levels can reduce expansion and create a denser or harder finished product if the formulation and extrusion conditions are not properly balanced.

Foodiva evaluates formulation, moisture, extrusion conditions and die geometry together to establish a processing window capable of producing consistent results at commercial scale.

Higher Protein → Formulation Adjustment → Extrusion Optimization → Texture Evaluation → Commercial Scale-Up

Have a Protein Chip You Want Us to Benchmark?

If you already sell protein chips — or have a product whose shape, texture or eating experience represents your target — you can send Foodiva a physical benchmark sample.

Our development team can evaluate characteristics such as shape, dimensions, expansion, density, internal structure, crispness, protein target and flavor direction.

The purpose is not to copy another manufacturer's formulation. The benchmark provides a clear sensory and commercial target from which Foodiva can develop a product suitable for our manufacturing process.

Assorted baked protein chips and puffs in different shapes with chickpeas, red lentils and peas

Protein Chip Shapes & Formats

  • Pops
  • Puffs
  • Chips
  • Rings
  • Stars
  • Custom extruded shapes subject to technical feasibility

Shape availability depends on formulation, protein level, expansion characteristics and technical feasibility.

Protein Chip Flavor Development

Protein chips can be developed across familiar and differentiated flavor profiles. Seasoning selection is evaluated alongside the base formulation because protein level, surface characteristics and oil application can influence flavor delivery.

Savory examples:

  • BBQ
  • Sour Cream & Onion style
  • Chili & Lime
  • Cheese style
  • Herbs
  • Vegetable seasonings

Custom: Customer-developed seasoning; market-specific flavor profiles; clean-label-oriented concepts subject to formulation.

Private Label Packaging

Foodiva supports private-label packaging for commercial protein-chip projects, including customer-branded pillow bags and different package sizes subject to product and packaging requirements.

Printed film: Standard minimum print order approximately 500 kg total, generally capable of being divided across 2-3 designs subject to confirmation.

Printed film lead time: Typically 3-4 weeks.

Production: Typically 2-4 weeks after specifications, materials and production scheduling are confirmed.

Food Safety & Manufacturing Standards

Foodiva manufactures at its facility in İzmir, Türkiye under established food-safety management systems.

  • FSSC 22000
  • ISO 22000
  • HACCP
  • Halal Certified
Quality control technician inspecting extruded protein snacks on the production line

Who We Work With

Food Brands

Develop or expand a protein-snack portfolio.

Retailers

Private-label protein snacks.

Snack Companies

Outsource production or expand into high-protein extrusion.

Emerging Brands

Commercialize a validated concept once volumes support Foodiva's MOQ.

Distributors & Importers

Products for local markets and distribution networks.

From Product Idea to Commercial Production

Step 1

Product Brief

Target market, protein level, ingredients, benchmark, shape, flavor and packaging.

Step 2

Feasibility Review

Foodiva evaluates whether an existing platform can be adapted or new development is required.

Step 3

Formulation & Trials

Develop and test the formulation and extrusion parameters.

Step 4

Product Evaluation

Review texture, flavor, nutritional targets and packaging requirements.

Step 5

Commercial Scale-Up

Confirm production specifications and manufacturing parameters.

Step 6

Production

Move the approved product into scheduled commercial manufacturing.

Protein Chips Manufacturing FAQ

Do you manufacture private label protein chips?

Yes. Foodiva manufactures private label and OEM protein chips and high-protein extruded snacks for food brands, retailers, distributors and importers.

What is Foodiva's MOQ for private label protein chips?

Foodiva's standard MOQ is 15,000 finished units per flavor, per package format.

Can Foodiva manufacture protein chips with pea protein?

Yes. Foodiva works with pea protein and other plant-protein systems. Foodiva's existing commercial Protein Pops platform combines a lentil-based formulation with 33% pea protein.

Can you manufacture protein chips with more than 20 g protein per 100 g?

Foodiva's existing commercial platform reaches approximately 26-27 g protein per 100 g. Custom protein targets depend on the formulation and desired texture and should be validated through product development and trials before commercial specifications are confirmed.

Are Foodiva's protein chips baked or fried?

Foodiva's extruded protein snacks are baked, not fried.

Can Foodiva develop a custom protein chip formulation?

Yes. Development can begin from an existing Foodiva platform, customer product brief, benchmark product or custom formulation objective.

What food-safety certifications does Foodiva hold?

Foodiva holds FSSC 22000, ISO 22000 and HACCP certifications. The facility is also Halal certified.

Where does Foodiva manufacture protein chips?

Foodiva manufactures extruded snacks at its facility in İzmir, Türkiye.

Can Foodiva manufacture protein chips for European customers?

Yes. Foodiva works with international customers and manufactures products for export markets.

Can I send Foodiva my existing protein chips as a benchmark?

Yes. Benchmark samples can help communicate the desired shape, texture, density and overall eating experience and can be evaluated as part of product development.

Looking for a Protein Chips Manufacturer?

Whether you are developing a new protein-snack brand, expanding an existing range or looking for a new manufacturing partner, Foodiva can evaluate your project and determine the most appropriate route to commercial production.

Tell us your target protein level, preferred ingredients, flavor direction, package size, target market and expected volume.

Protein Chips Project